Commitment to Quality
At Ichiplas, our unwavering commitment to quality is the foundation of our manufacturing operations. Our dedicated Quality Assurance department ensures that all our products meet the highest standards of quality and reliability, delivering exceptional value to our clients.
By upholding the highest standards of quality, Ichiplas is able to deliver exceptional value and peace of mind to our clients, cementing our reputation as a trusted partner in the manufacturing industry.
Quality Assurance
At Ichiplas, we are committed to continuously improving our quality assurance processes. We regularly review our procedures, analyze performance data, and implement upgrades to our equipment and techniques. This unwavering focus on continuous improvement ensures that we are always delivering the highest possible quality to our customers.
We believe that quality is a collaborative effort. We work closely with our customers to understand their specific quality requirements and expectations. This allows us to tailor our quality assurance processes to meet their needs and deliver parts that seamlessly integrate into their final products or applications.
Multi-faceted Approach
Our Assurance Process
Ichiplas utilises a range of cutting-edge tools and techniques to monitor and control the manufacturing process.
- Statistical Process Control (SPC)
- Real-time monitoring and adjustment of production parameters to ensure consistency.
- Dimensional Metrology
- Advanced measurement equipment like CMMs and digital calipers verify dimensional accuracy and adherence to specifications.
- Quality Control Testing
- Comprehensive suite of tests to evaluate the mechanical, physical, and functional integrity of our plastic parts.
- Continuous Improvement
- Ongoing investment in personnel training and process optimization to deliver the best possible products.
- Certifications and Standards
- ISO 9001:2015 certification demonstrating adherence to international quality management standards.
Related Guides
Frequently Asked Questions
What quality certifications does Ichiplas hold?
Ichiplas is ISO 9001 certified, with a quality management system covering all stages from incoming material inspection through final outgoing quality checks. Our processes follow documented procedures with full traceability. We also support customer-specific quality requirements including PPAP documentation.
How do you verify that molded parts meet dimensional specifications?
We use a Coordinate Measuring Machine (CMM) to measure critical dimensions on every new mold's first articles (T1 samples) and compare results directly against the 3D CAD model. A formal dimensional inspection report is issued with each T1 submission. During production, we perform in-process checks using calibrated gauges, fixtures, and statistical process control (SPC) to maintain consistency.
What is a T1 sample and what should I expect?
T1 refers to the first set of parts produced from a new mold. At Ichiplas, T1 samples are inspected visually for cosmetic defects, measured dimensionally on the CMM against your CAD model, and documented in a formal T1 report. The report includes actual vs. nominal dimensions with pass/fail status for each critical feature. T1 samples are shipped to you for approval before production begins.
Do you provide incoming inspection for purchased components?
Yes. For insert-molded parts or assemblies that incorporate purchased components (metal inserts, electronic connectors, magnets, etc.), we perform incoming quality checks on the purchased materials against agreed specifications. This ensures that component quality issues don't propagate into the finished molded part.
How do you handle quality issues if they arise during production?
We follow a structured corrective action process: containment (isolate affected parts), root cause analysis (8D methodology), corrective action implementation, and verification. All quality incidents are documented and reviewed by management. We communicate transparently with customers throughout the process — we believe that how a supplier handles a problem tells you more about them than how they perform when everything goes right.
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